Alpha Lubricator System Operation ...

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//-->Alpha Lubricator System707X-40CAlpha Lubricator SystemOperation ManualMC EnginesMAN B&W Diesel A/STeglholmsgade 41DK-2450 Copenhagen SV, DenmarkPhone +45 33 85 11 00Fax+45 33 85 10 30E-mailmanbw@manbw.dkWhen referring to this page, please quote Alpha Lubricator 707X-40C TOC 1MAN B&W Diesel A/S, Copenhagen, DenmarkPage 1 (80)2004-04-13707X-40CTOC 2 (4)Alpha Lubricator SystemTable of ContentsPageList of Abbreviations:1.1.11.21.32.2.12.22.32.42.53.3.13.23.2.13.2.23.2.33.2.43.2.53.2.63.2.73.2.83.2.93.33.3.13.3.23.3.33.3.43.3.5General InformationMain componentsWorking principleGuidance values automationOperation of the SystemHMI-Panel / Operating PanelControl buttons and indicator lamps on pump station starter panelsStart-up of Alpha Lubricator System (Engine not running)Checks during start-up of the enginePeriodic checks during normal operation of the engineHMI-Panel and Configuration of MCUDescription of HMI PanelHMI-Panel operation and configuration of MCUNavigation principleReading of total stroke/min [rXXX]Reading of total strokes [Str.hi] and [Str.lo]Reading of active alarms [ALRXX]Reading of logged alarms [LALXX]Adjustment of cylinder oil feed rate [F.rAtE]Monthly change of operating pumps (master pump)Test sequence for inspection during standstillMenu structureMCU setupDip switches for MCUUpload of MCU basic programUpload MCU set-up fileMCU LED informationRead-out of raw parameters in HMI Panel566910101011111213131314141414151515161717213232333435353.2.10 HMI panel parameter reference listPage 2 (80)2004-04-13When referring to this page, please quote Alpha Lubricator 707X-40C TOC 2MAN B&W Diesel A/S, Copenhagen, DenmarkAlpha Lubricator System707X-40CTOC 3 (4)Table of ContentsPage4.4.14.24.34.44.54.64.75.5.15.1.15.1.25.25.2.15.2.25.2.35.2.45.2.55.2.65.2.75.35.3.15.3.25.3.35.3.45.3.55.3.65.3.75.3.85.3.9Configuration of BCUInjection rate with BCU in controlDetection rate (BCU take over from MCU)Number of cylinders for the engineBCU board revisionSlow down outputNumber of lubricatorsUpload of BCU basic programAlpha Lubricator – Alarm Handling and Trouble Shooting GuideFusesMCU-UnitBCU-UnitExternal alarm signalsCommon alarmMCU power failureBCU power failureMCU failureBCU failureSlow-downBCU in controlMCU – alarm handling and trouble shootingAlarms 1-24 – Feedback failureAlarm 29 – Marker signal failure from encoderAlarm 30 – BCU pickup 1 failureAlarm 31 – Trigger signal failure from encoderAlarm 33 – Engine stop signal failureAlarm 34 – LCD signal abnormalAlarm 35 – BCU alive signal missingAlarm 36 – Astern signal abnormalAlarm 37 – Prelubrication signal abnormal36363636373737373939394345454546464646464747484950505151515151525252535.3.10 Alarm 38 – Oil temperature high5.3.11 Alarm 39 – Oil pressure low5.3.12 Alarm 40 – Speed deviation alarm5.3.13 Alarm 41 – Index transmitter abnormal5.3.14 Alarm 42 – Cable failure index transmitterWhen referring to this page, please quote Alpha Lubricator 707X-40C TOC 3MAN B&W Diesel A/S, Copenhagen, DenmarkPage 3 (80)2004-04-13707X-40CTOC 4 (4)Alpha Lubricator SystemTable of ContentsPage5.3.15 Alarm 43 – BCU pickup 2 failure5.3.16 Alarm 44 – BCU in control5.3.17 Alarm 45 and 46 – Thermal overload electric motor5.3.18 Alarm 47 – MCU parameter list not loaded5.3.19 Alarm 48 – Angle deviation fail5.3.20 Alarm 49 – Stand-by pump is running5.45.4.15.4.25.4.35.4.45.4.55.4.65.4.75.55.6BCU alarmsLed # 1 BCU internal failureLed # 2 Engine stop signal failureLed # 3 MCU alive signal missingLed # 4 Feedback signal missing on two lubricatorsLed # 5 Feedback signal missing one lubricatorLed # 6 BCU marker signal 1 and 2 missingLed # 7 and 8 BCU marker signal 1 or 2 missingEmergency running without external trigger signalsSequence diagram for alarm handling53535353545454555555555656575759Appendix 1Function of the LEDs in the Intermediate Box60Appendix 2Control Unit Cylinder Lubrication – Logic Diagram61Appendix 3Replacement of MCU, BCU, SBU Boards69Appendix 4Cylinder oil feed rate during running-in71Appendix 5ALCU signal description73Appendix 6Back-up Control Unit77Appendix 7Upload of BCU basic program(Old type programmed component P89C51RD+)79Page 4 (80)2004-04-13When referring to this page, please quote Alpha Lubricator 707X-40C TOC 4MAN B&W Diesel A/S, Copenhagen, DenmarkAlpha Lubricator System707X05-40CList of Abbreviations:This is a list of abbreviations used in this manual.ACACCALCUAMSBCUDCECRFBUFPGAHMIICLcdLEDMCUMEPPCBRPMSBUTDCUPSAlternating CurrentAdaptive Cylinder oil ControlAlpha Lubricator Control UnitEngine alarm SystemBackup Control UnitDirect CurrentEngine Control RoomFuse Board UnitFast Programmable Graphic ArrayHuman Machine InterfaceIntegrated CircuitLoad change dependentLight Emitting DiodeMaster Control UnitMean Effective PressurePrinted Circuit BoardRevolutions Per MinuteSwitch Board UnitTop Dead CentreUninterruptable Power SupplyWhen referring to this page, please quote Alpha Lubricator 707X05 Edition 40CMAN B&W Diesel A/S, Copenhagen, DenmarkPage 5 (80)2004-04-13 [ Pobierz całość w formacie PDF ]