alfine500

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2.
Turn the cassette joint pulley in the direction of the
arrow in the illustration to align the red marks on the
pulley and the bracket. With the cassette joint in this
condition, install it so that the red mark on the
cassette joint is aligned with the red mark on the right
side of the hub body.
When using the chain tensioner
Installation of the CS-S500
sprocket with chain guard
Note:
When installing a part such as a mudguard stay to
the hub axle, install in the order shown in the
illustration below.
When using the chain tensioner, be sure to read these
service instructions in conjunction with the service
instructions for the CT-S500 chain tensioner.
– To avoid serious injuries:
1.
Install the chain guard to the right hand dust cap of the
hub body, and then install right hand dust cap B to the
driver.
Should be aligned
Note the
direction
Chain tensioner
torques. If the non-turn washers are installed to one side
only, or if the hub nuts are not tightened sufficiently, the
Right hand
dust cap B
Non-turn washer
Pulley
Bracket
non-turn washer may fall out, which could cause the hub
Chain guard
Washer
CJ-8S20
JAPAN
Mudguard stay
Cassette joint
Driver
Right hand dust cap
Hub axle
Carrier stay
Dropout
Cap nut
CJ-8S20
JAPAN
2.
Place the non-turn washers onto the right side and left
side of the hub axle. At this time, turn the cassette joint
so that the projecting parts of the non-turn washers fit
into the grooves of the dropouts. If this is done, the
cassette joint can be installed so that it is almost parallel
to the chainstay.
Align the red
marks to install.
Align the red
marks to install.
Note:
When installing the hub to the frame, the chain
guard may come off, so check that the chain guard
is securely installed so that it will not come off.
If it is not fully installed, noise may be generated.
Read these Technical Service Instructions carefully, and
Chain guard
Right hand dust cap B
Non-turn washer (for left side)
You can shift gears while pedaling, but on rare occasions
noise afterwards as part of normal gear shifting operation.
Right side of
the hub body
Cassette joint
Chain guard
Groove of dropout
Non-turn
washer
(for right side)
3.
Secure the cassette joint to the hub with the cassette
joint fixing ring. When installing the cassette joint fixing
ring, align the yellow mark with the yellow mark on
the cassette joint pulley, and then turn the cassette joint
fixing ring 45
°
clockwise.
types of sprockets, otherwise the chain may come off the
If the wheel becomes stiff and difficult to turn, you should
2.
Install the CS-S500 sprocket to the driver on the right
side of the hub body with the guard plate facing
outward, and secure it in place with the snap ring.
Cassette joint
fixing ring
cleaning the chain with neutral detergent and lubricating it
Align the
yellow marks
to install.
Installation of the rotor
Snap ring
Chainstay
CS-S500 sprocket
Rotor
Use whichever non-turn washers match the
shape of the dropouts. Different non-turn washers
are used at the left and right sides.
Cassette joint pulley
Guard plate
CJ-8S20
JAPAN
Non-turn washer
Driver
Turn 45°
Dropouts
Mark / Color
Size
Right
Left
Cassette joint fixing ring
5R / Yellow
5L / Brown
20
38
TL-LR10
Standard
7R / Black
7L / Gray
CJ-8S20
JAPAN
Reversed
6R / Silver
6L / White
= 0
Reversed
(full chain case)
SI-35Z0C-001
5R / Yellow
5L / Brown
= 0
Installation of the cassette joint
to the hub
Vertical
8R / Blue
8L / Green
= 60 – 90
Fit the cassette joint
bracket securely.
Rotor installation ring
1.
Install the driver cap to the driver on the right side of the
hub body.
Tightening torque:
40 N·m {347 in. lbs.}
Mark
7
R
Note the
direction
Driver cap
Installation of the hub to the frame
The method of installing the hub to the frame is the
same when the chain tensioner is being used and when
it is not being used.
The projecting parts should be on the
dropouts side.
Install the non-turn washers so that the
projecting parts is securely in the dropouts
grooves on either side of the hub axle.
Driver
1.
Mount the chain on the sprocket, and then set the hub
axle into the dropouts.
These service instructions explain how to use and maintain
the Shimano bicycle parts which have been used on your
new bicycle. For any questions regarding your bicycle or
other matters which are not related to Shimano parts‚ please
contact the place of purchase or the bicycle manufacturer.
When not using the chain tensioner
3.
Take up the slack in the chain and secure the wheel to
the frame with the cap nuts.
Driver cap
These service instructions are printed on recycled paper.
Please note: Specifications are subject to change for improvement without
notice. (English)
Tightening torque:
30 – 45 N·m
{260 – 390 in. lbs.}
Dropout
with the service instructions for the brake and the shifting
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Cap nut
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
Hub axle
Non-turn washer
3-77 Oimatsu-cho, Sakai-ku, Sakai, Osaka 590-8577, Japan
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